Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

FBPGRA4003 Mapping and Delivery Guide
Manage mill logistics and support services

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency FBPGRA4003 - Manage mill logistics and support services
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the skills and knowledge required to manage support and logistics services to ensure safe and efficient operation of a flour mill and compliance with regulatory and commercial requirements.The unit applies to individuals who establish and supervise the handling, storage, despatch and distribution of materials, including grain, flour and by-products. It also covers supervision of hygiene, work health and safety, pest control and security procedures.All work must be carried out to comply with workplace procedures, in accordance with State/Territory work health and safety, and environmental regulations, legislation and standards that apply to the workplace.No occupational licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Review mill plan and flow diagram to ensure all logistics and support services are correctly identified
  • Ensure incorporation of grain and other materials receiving locations in mill plan
  • Ensure incorporation of all grain, flour and by-product storage facilities in mill plan
  • Review mill flow diagram for inclusion of all break and reduction system equipment and intermediate storage facilities
  • Ensure incorporation of all administration, maintenance, utilities and storage areas in mill plan
  • Identify directly milled and blended flour products in product flow diagrams and relate to storage and despatch facilities
       
Element: Support product flow through mill
  • Review facilities and set operating procedures for grain receival according to mill requirements
  • Ensure operators have required training and test materials for testing grain
  • Ensure storage availability for received grain, including any divisions
  • Confirm intermediate storage requirements based on forward production schedule
  • Establish product handling, storage and despatch procedures for just-in-time customers according to safe work practices
  • Establish product handling, storage and despatch procedures for daily, weekly or other regular deliveries
  • Identify any non-standard storage and despatch requirements
  • Establish and supervise inspection and cleaning regime for bins and silos
  • Establish and supervise temperature and moisture testing for storage bins and silos
       
Element: Establish mill stock control system
  • Integrate warehouse control and information requirements with mill management and control system according to workplace procedures
  • Ensure customer orders are passed as soon as possible after receipt to production, storage, and transport departments
  • Establish bin stock measuring frequency and method to meet mill stock control requirements
  • Set and monitor weighbridge operation and recording procedures for all bulk inward and outward grain and mill products
  • Identify locations for automatic and manual recording of internal product transfers
  • Establish authorisation and access procedures for use of additives and adjuncts to meet mill stock control requirements
       
Element: Supervise blending of flours to meet orders
  • Supervise internal transfer of flour to holding bins
  • Determine if volumetric, on-line or batch blending is to be used
  • Determine formula for required blend, including any required additives and adjuncts
  • Specify flours to be used to most economically achieve required formula according to flour blending requirements
  • Supervise blending operation, including data entry into batch or process control computer
  • Supervise transfer of blended flour to packing, despatch or storage
       
Element: Supervise product despatch
  • Set and monitor ‘give away’ margin above minimum weight in packed flour
  • Supervise operation of bag and sack packing, and closing equipment
  • Determine, where required, if enterprise or contract vehicles are to be used
  • Oversee bag, sack and bulk flour despatch as appropriate according to workplace practices
  • Supervise packing and despatch of by-products, including palletisation of wheat-feed according to workplace practices
       
Element: Manage work health and safety, mill safety, security and regulatory procedures for mill or area of responsibility
  • Establish or review perimeter security according to mill safety standards and security regulatory procedures
  • Confirm site access control point for all vehicle and pedestrian traffic
  • Review adequacy of truck holding and turnaround facilities
  • Establish or review site work health and safety plan and procedures
  • Ensure personal protective equipment, pedestrian walkways, and other pedestrian safety procedures are known and followed
  • Review fire protection plan and fire protection facilities, including location and type of extinguishers, suppression systems and alarms
  • Review visitor reception, registration and escort protocols for visitor access to non-administration areas
  • Establish compliance procedures for environmental, food safety and other regulatory requirements
       
Element: Review mill dust control procedures
  • Review equipment and storage cleaning schedule and procedures for dust control effectiveness
  • Arrange regular inspections for potential ignition sources to meet safety standards
  • Review current dust control and dust explosion relief equipment and arrange for any required maintenance or additional dust control/dust explosion relief equipment according to manufacturers’ specifications
  • Establish training in dust control procedures for all employees and contractors
       
Element: Manage pest control procedures
  • Review site pest control plan to meet production and food safety requirements
  • Ensure all employees are trained to identify signs of insect, rodent and bird infestation
  • Establish inspection, sampling and testing regime for all equipment, storage areas and all inward and outward goods
  • Determine cause and type of infestations
  • Specify appropriate control measures for insect, rodent and bird infestation
  • Supervise protection of employees, community and product during treatments
  • Ensure compliance with regulations and environmental guidelines
  • Establish pest reporting and treatment recording procedures
       
Element: Manage contractors for mill or area of responsibility
  • Establish and maintain schedule of contractors and their capabilities for services not performed in-house
  • Confirm procedures and delegations for engaging contractors
  • Develop site access register for contractors according to workplace requirements
  • Ensure contractors are briefed on all mill regulatory and commercial requirements
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Ensure incorporation of grain and other materials receiving locations in mill plan 
Ensure incorporation of all grain, flour and by-product storage facilities in mill plan 
Review mill flow diagram for inclusion of all break and reduction system equipment and intermediate storage facilities 
Ensure incorporation of all administration, maintenance, utilities and storage areas in mill plan 
Identify directly milled and blended flour products in product flow diagrams and relate to storage and despatch facilities 
Review facilities and set operating procedures for grain receival according to mill requirements 
Ensure operators have required training and test materials for testing grain 
Ensure storage availability for received grain, including any divisions 
Confirm intermediate storage requirements based on forward production schedule 
Establish product handling, storage and despatch procedures for just-in-time customers according to safe work practices 
Establish product handling, storage and despatch procedures for daily, weekly or other regular deliveries 
Identify any non-standard storage and despatch requirements 
Establish and supervise inspection and cleaning regime for bins and silos 
Establish and supervise temperature and moisture testing for storage bins and silos 
Integrate warehouse control and information requirements with mill management and control system according to workplace procedures 
Ensure customer orders are passed as soon as possible after receipt to production, storage, and transport departments 
Establish bin stock measuring frequency and method to meet mill stock control requirements 
Set and monitor weighbridge operation and recording procedures for all bulk inward and outward grain and mill products 
Identify locations for automatic and manual recording of internal product transfers 
Establish authorisation and access procedures for use of additives and adjuncts to meet mill stock control requirements 
Supervise internal transfer of flour to holding bins 
Determine if volumetric, on-line or batch blending is to be used 
Determine formula for required blend, including any required additives and adjuncts 
Specify flours to be used to most economically achieve required formula according to flour blending requirements 
Supervise blending operation, including data entry into batch or process control computer 
Supervise transfer of blended flour to packing, despatch or storage 
Set and monitor ‘give away’ margin above minimum weight in packed flour 
Supervise operation of bag and sack packing, and closing equipment 
Determine, where required, if enterprise or contract vehicles are to be used 
Oversee bag, sack and bulk flour despatch as appropriate according to workplace practices 
Supervise packing and despatch of by-products, including palletisation of wheat-feed according to workplace practices 
Establish or review perimeter security according to mill safety standards and security regulatory procedures 
Confirm site access control point for all vehicle and pedestrian traffic 
Review adequacy of truck holding and turnaround facilities 
Establish or review site work health and safety plan and procedures 
Ensure personal protective equipment, pedestrian walkways, and other pedestrian safety procedures are known and followed 
Review fire protection plan and fire protection facilities, including location and type of extinguishers, suppression systems and alarms 
Review visitor reception, registration and escort protocols for visitor access to non-administration areas 
Establish compliance procedures for environmental, food safety and other regulatory requirements 
Review equipment and storage cleaning schedule and procedures for dust control effectiveness 
Arrange regular inspections for potential ignition sources to meet safety standards 
Review current dust control and dust explosion relief equipment and arrange for any required maintenance or additional dust control/dust explosion relief equipment according to manufacturers’ specifications 
Establish training in dust control procedures for all employees and contractors 
Review site pest control plan to meet production and food safety requirements 
Ensure all employees are trained to identify signs of insect, rodent and bird infestation 
Establish inspection, sampling and testing regime for all equipment, storage areas and all inward and outward goods 
Determine cause and type of infestations 
Specify appropriate control measures for insect, rodent and bird infestation 
Supervise protection of employees, community and product during treatments 
Ensure compliance with regulations and environmental guidelines 
Establish pest reporting and treatment recording procedures 
Establish and maintain schedule of contractors and their capabilities for services not performed in-house 
Confirm procedures and delegations for engaging contractors 
Develop site access register for contractors according to workplace requirements 
Ensure contractors are briefed on all mill regulatory and commercial requirements 

Forms

Assessment Cover Sheet

FBPGRA4003 - Manage mill logistics and support services
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FBPGRA4003 - Manage mill logistics and support services

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: